Monday, January 30, 2012

Neck Construction Part V

After routing the opening for the truss rod, I made a spline to fill the top of the opening.  This was a little tricky to cut since it was so thin.  I cut a corner off of a larger piece with two cuts on the table saw.  I wasn't sure of the exact depth for the spline so I cut it a little large.  Then I used a hand planer to thin it.  Here's how it looks in the neck before gluing in place.

Monday, January 23, 2012

Neck Construction Part IV

I cut the tenon in the neck where I had marked it earlier using a table saw.
I'll smooth out the cut later.  One thing to note, the book says to cut the lines that are across the neck at 5 degree angles instead of straight across.  I didn't do that.  For one thing, I can do it later since what I would cut would take away some of what is still left.  For another, the pictures in the book really didn't look angled.  I've noticed several times that the pictures don't match the text.  Finally, the guitar body is supposed to be straight where it meets the neck.  So I don't understand the angle.  In any case, I can add the angle later so that's how I am approaching it.

The next step in the book is to add the veneer to the front of the head stock.  I have not yet purchased the veneer since I wasn't sure if I wanted walnut to match the back and sides or mahogany to match the rest of the neck.  I'll make that decision soon.  In the meantime, I drew out the template for the outline of the head stock and cut it out.  Here's what it will look like.  I won't cut it until the veneer is on.
One other thing: This template shows the hole placement for the tuning pegs.  I plan to go ahead and purchase these before drilling any holes in case the placement or size is not standard.  Some pegs come three on a strip while others are individual.

Saturday, January 14, 2012

Neck Construction Part III

After I made the practice version of the neck a few weeks ago, I repeated the process with mahogany.  It was pretty straightforward after doing it once already.

I finally received the router bit I needed to slot the neck for the truss rod.  Here's what the neck looks like with the slot cut and the rod inserted.
From another angle you can see how the rod sits below the surface of the neck.  A spline will be inserted later to cover the top of the slot.